Compass RT
Tagline
About CompassRT:
CompassRT is an innovative software solution tailored specifically for knitting factories to streamline fabric roll tracking processes. Our platform leverages state-of-the-art technology, including integration with automatic weight scales, to ensure seamless, accurate, and efficient production operations.
Why Choose CompassRT?
- Reliability: Proven technology that ensures seamless operations.
- Accuracy: Advanced tracking systems for error-free results.
- Efficiency: Reduced production time and enhanced productivity.
- Sustainability: Minimizing waste and optimizing resource utilization.
Compass RT Work Flow
Key Features
Automated Roll Tracking:
- Every fabric roll is tracked automatically using advanced weight scales.
- Eliminates manual errors, ensuring precise record-keeping.
Optimal Accuracy:
- Achieves unmatched accuracy in tracking and production data management.
- Reduces inconsistencies and ensures reliability.
Efficiency in Production:
- Enhances production workflows by minimizing delays and inefficiencies.
- Promotes streamlined operations.
Loss and Waste Reduction:
- Mitigates fabric wastage and process loss.
- Ensures maximum utilization of resources.
Roll Missing Prevention:
- Prevents roll misplacement or loss through continuous tracking.
Manpower Optimization:
- Reduces reliance on manual labor.
- Allows staff to focus on higher-value tasks.
Real-Time Reporting:
- Generates automated production reports in real time.
- Facilitates data-driven decision-making for better productivity.
BENEFITS OF Compass RT
Operational Process Optimization
Operational Process Optimization
- No hand written documents
- System generated label
- System generated delivery slip
- Scan only operation ensures low or zero training
Increase Efficiency:
- Improve traceability
- Zero human error
- No additional data entry operator requires
- Establish efficient human involvement
- Ensure re-using slow moving fabric
Data Driven System
Data Driven System
- Automated production entry
- Job/Program wise fabric production status
- All information can be downloaded in .xls to analyze or to import to any other system
- Automated movement tracking
- Live stock management system
- Green signal for live
Real-Time Visibility:
- Best utilization of slow moving fabric
- WIP (Work In progress) information - anytime, anywhere
- Real time data driven decision making
- Lead time management/optimization
- Decision about slow moving and blockage stock
Production Data
Daily Production: 10,000 kg
Yearly Production: 3,000,000 kg
Stock Overview
Slow-Moving Stock (Yearly): 30,000 kg
Blockage Stock (Yearly): 15,000 kg
Wastage Calculation
Wastage Fabric: 15,000 kg
Cost per kg: $4
Wastage Cost: 15,000kg×4$/kg=60,000$
Total Wastage Cost: $60,000
Production
Production:
- Automated production information
- Automated weight entry right from weight scale
- Operator information just by scanning barcode or RFID of the operator
- Optimal Accuracy
- Notify about additional production
Reliability:
- Accuracy in all steps - through iot/device based data entry
- Scan based operation - no error
- Scan based operation - nearly zero training
- No additional human involvements - same machine operator does the task
- It reduces humans that was required for production information entry during manual operation
Time for Labeling
Manual Roll Marking Time: 7 minutes per roll
Auto Labeling Time: 2 minutes per roll
Time Saved per Label: 7min−2min=5min
Cost Savings Per Day: 26.67$
Total Time Saved
Total Saved Time: 2,000 minutes
Machines in Operation: 40
Time Saved per Machine: 50min per machine
Yearly Cost Savings: 8,533$
Machine
Machine:
- Top Idle machines
- Machine usages report
- Top 10 machines that creates most quality issues
- Machine wise quality report
- 4 point information system
Data Driven Decision Making:
- How to increase usages of machines that lead to more production
- Finding the reason and resolve issues relatively quicker
- Helps to identify which machine generates most quality issues
Shift:
Shift:
- Shift wise production report
- Shift wise production efficiency
- Shift wise Quality Report
Shift Efficiency:
- Management can focus and take initiative to improve low performing shift
- Measure shift efficiency by comparing shift wise data
- Helps to identify which Shift generates most quality issue
Quality Monitoring
Quality Monitoring
- Quality Grade Monitoring Instantly
- Identify reasons of quality issues through -
A) Shift wise quality Report
B) Machine wise quality report
Enhanced Quality Control:
- Analyzing the data quality of production can be improved
- Reason for quality issues can be figured out
- Upfront quality information helps to keep production on track
Accountability
Accountability:
- Ensure accountability of an operator
- Visibility on operator performance
Operational Transparency:
- Operator wise production tracking
- As operator information is tracked so improved visibility ensures betterment in performance automatically
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CONTACT US
Request a Free Demo
- Real- time Production visibility
- Operation Process Optimization
- Increase Efficiency
- Data Driven System
- Reliability
- Data Driven Decision Making
- Enhanced Quality Contorl
Please Inter Your Information
GET A FREE CONSULTATION
987 233 0000
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